During the designing stage of PVA whole cell biosensor, we found that the sporulation of cells before embedding it into hydrogel could be an advancement we could apply to our whole cell biosensor. Sporulation, in other words, spores formation,occurs in nutrient-depleted environments, allowing bacteria to protect their DNA by encasing it in a tough, desiccated coating.When the environment is favo
      Literature[2] has demonstrated that the shelf life of the whole-cell biosensor platform could be extended by the sporulation of B. subtilis. In the research, the hydrogel-embedded B. subtilis spores were subjected to temperatures ranging from -20 °C to 80 °C, covering the most common environmental conditions encountered in the transport of goods. It is proved that under all these extreme conditions, the performance of the sensor remains unperturbed after activation by nutrients.
      Thereby, before we obtained gel construction material and engineered B. subtilis to be embedded in the gel, we had tried out the sporulation of B. subtilis according to the protocol provided by previous iGEM teams and research papers and found ways to optimize the sporulation process, simply put, adjust the protocol to induce B. subtilis cells sporulation within a shorter period.
     
OD600 before sporulation higher than protocol's with OD600 at
0.86/mL (protocol used 0.8/mL)
Inoculate in Freshly made 5 mL DSM(Check our protocol)
Result: 5 days to see >85% cells sampled become spores
     
Accidentally NOT follow Protocol's OD600 0.8/mL for sporulation:
We used OD600=0.69/mL (Lower) with the following settings:
      We had sorted modified B. subtilis sporulation protocol and reminders for upcoming iGEM teams that plan to do sporulation of B. subtilis. Cells with OD600 slightly lower than 0.8 at 0.7-0.75 is preferred to speed up the sporulation duration so that more cells could be sporulated in the DSM (Difco Sporulation Medium), by making cells as the “limiting reactants“ in this biological process.
      As mentioned in the overview, spores are more robust and able to survive in harsh conditions, in order to find a way to kill the vegetative cells while keeping the spores able to germinate, the B. subtilis cells in LB and spores-cells in DSM are treated with the following conditions, followed by plate spreading on Tryptone Soy Agar with Chloramphenicol (CHL).
      We target the area where cells are all killed under harsh conditions while spores can be protected and germinate afterward when the condition is favorable for growth. From the plate incubated for 1.5 days(36 hours), we could see that exposure to heat block at 80°C for 1.5 hr could kill cells while not harsh enough to kill spores, thus yielding germinated cells on the plate. Therefore, after confirming spores do exist by observing stained green spores on glass slips through a microscope, we put the culture in a heat block at 80°C for 1.5 hr to confirm the mixture contains no vegetative cells. We further confirmed higher concentration of spores is obtained by comparing the cells seen in microscope before and after heating. (See Figure 6)
      From an interview with Professor Marshal Liu for test kit design consultation, he suggested using household solvent to extract cereulide from rice samples, for instance ethanol.
      From literature[3], we found that Cereulide/Valinomycin Extraction from Food Sample by using methanol and ethanol has no significant difference.
      Meanwhile, we know that ethanol at certain concentrations is used as a disinfection agent, which may kill our biosensor cells embedded in gel after the treated sample is applied to the gel disc. Therefore, we conduct experiments to find the optimal concentration of ethanol for cereulide extraction.
      Colonies on plates on 0%,25% and 50% ethanol treated cells are not killed while those treated by 75 % ethanol solutions are mostly killed, and no viable colonies for 95% ethanol solution
      Colonies on plates on 0%,25% ethanol treated spores are not killed while those treated by 50 % ,75 %,95% ethanol solutions are mostly killed and had no viable colonies for 95% ethanol solution
      It could be concluded that the maximum concentration of ethanol solution we can use for cereulide extraction in rice is 50%.
      To detect emetic toxin cereulide in food samples, our team aims to create a low-cost, user-friendly colorimetric biosensor that can detect high levels of cereulide on-site. Our bacteria circuit makes use of the potassium ion efflux effect caused by cereulide on B. subtilis, our chassis, red fluorescence signal would be expressed when cereulide exceeds the safe level. Subsequently, if the sample consists of a safe level of cereulide, green fluorescence will be produced to indicate safety. To avoid liquid bacteria culture handling and enhance the efficiency of the sensing process, we decide to immobilize biosensor cells in PEG-PVA hydrogel discs as prototypes.
      With the hardware design of cell immobilization, we need to make sure the PEG-PVA polymer matrix would not negatively affect the fluorescence signal output of cells. We wonder whether colour signals could be blocked by the matrix or production rate affected because of the solid culture medium.
      In Figure 11, we can see that 100 μL E. coli GFP is too little to be evenly distributed in the PVA gel while 200 μL E. coli GFP is good enough to see the evenly distributed Fluorescence in 1.5 ml PVA 1799 Gel
Thereby,
From the picture above taken by on Blue Light Transilluminators, it could be conclude that:
      To prevent potential leakage and avoid liquid bacteria culture handling for users, in our hardware design, B. subtilis cell cultures are firstly sporulated, then immobilized in PEG-PVA hydrogel.
      Cereulide is hydrophobic, meaning that it would be difficult for it to diffuse and reach cells in liquid medium and trigger circuits to give signals. Based on our research, PVA hydrogel-based cell biosensors had been applied by researchers to detect hydrophobic toxins[4]. Another advantage of using hydrogel mentioned in literature[5] is that, cell immobilization in hydrogel could improve the sensor-toxin assembly by avoiding diffusion of cell culture, facilitating close contact between the cells biosensor and analyte,resulting in improved detection limits
      Before biosensor engineering, we had concerns about whether performance of the biosensor cells would be affected by the gel matrix. After consulting with Professor Sun Fei of the HKUST Chemical and Biological Engineering(CBE) Department, who specializes in Bioengineering and Biomaterial development, the following advice solved our concerns:
Cells are robust enough to be immobilized in gel and be reactivated with nutrient supply, fluorescence protein signal would not be affected much as well
      During the engineering process, we embedded Cycle 0 B.subtilis Cells engineered and tested working into gel. However, the fluorescence signals were not significantly given out upon adding of valinomycin. Therefore, we also consulted Mr. Kachin Wong, CEO of SPES Tech, who specialized in hydrogel cells culturing. We are grateful for the following list of advice from him:
      We then adjusted the protocol by using cells that had been incubated for a longer time and made gels with in 24-well plate with the same volume of gel-cell mixture(1500uL), and we successfully obtained result that proves fluorescent signal could significantly increase upon 3uM Valinomycin added.
     
We follow the Whole-Cell Hydrogel B. subtilis Biosensor Construction
Protocol
to make gels with the following settings:
Gel Making:
      The Four Columns correspond to cells/spores in either LB medium or PVA gel solution The 1st row correspond to LB or PVA gel without any cell culture as blank, The 2nd, 3rd, and 4th rows correspond to reaction between bacteria and 3 different concentration of valinomycin (0μM, 0.3 μM, 3 μM)
Calculation for valinomycin adding to obtain certain concentration:
Master mix is made for valinomycin for these 4 concentrations respectively
      Figure 17 shows that 2 hours after adding 3μM Valinomycin to the biosensor cell gel, the fluorescent signal significantly increases from 270 units (at t= 1 hr 40 mins) to 657 units at (t=2 hr) and stay between the range of 600-666 units (from t=2 hr to 7 hr).
      Figure 18 demonstrates that our Circuit Design team conducted a similar experiment using the same bacteria (cycle 0) in BHI Liquid Medium. The significant fold change in fluorescence intensity was observed 4 hours after adding 3μM Valinomycin. However, when using hydrogel, the time required for the signal to appear was reduced by 2 hours.
      Figure 19 shows that, although spores embedded in gel do not show significant increase in fluorescent signal, from sampling and observation on microscope, it is found that spores can germinate in hydrogel after 31 hours incubation with nutrients (LB) added.
      It could be concluded that biosensor cells' performance would not be negatively influenced, instead, biosensors embedded in gel could have a better performance in detecting valinomycin(analogue of cereulide) compared to liquid medium. This means that our engineering direction is correct that we had improved detection limits of hydrophobic substances by tuning the hydrophobicity of the cell test kit to allow better interaction between analyte and biosensor.
      Although the red fluorescence signal could only be detected in plate reader, and not yet proved intense/strong enough to be viable in blue light transilluminator, we could still see the advantage of using gel as a biosensor hardware for higher viability of fluorescence, by comparing the signal output efficiency between cells in liquid culturing medium and hydrogel.