Description
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Hardware


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Background

Early screening and diagnosis of major diseases, such as cancer, cardiovascular diseases, and infections, are of paramount importance for ensuring human health. However, the current detection methods commonly used, such as ELISA and ECLIA, are not easily adaptable for flexible use outside laboratory settings. This limitation is particularly evident in community and home-based healthcare environments. Recognizing the potential of mobile phones in instant testing scenarios, we believe they can serve as a key solution for real-time detection [1]. Therefore, we have developed a hardware device called "LightCapter" with the aim of providing a simpler detection method to bridge this existing gap in the field. The device is designed to be user-friendly, requiring no special training to operate. It utilizes smartphones to capture photos, and an accompanying app to read out the values. Our goal is for LightCapter to become a simple and efficient testing equipment that can be widely utilized.

Overview

LightCapter is an affordable, customizable, and user-friendly device designed for fluorescence detection. It serves as a valuable tool for detecting biomarkers in blood samples.

In our wetlab, we have developed a biomarker detection sensor based on protein cages, each containing 60 sites. To facilitate detection, we introduced a high concentration of eGFP fluorescent reporting molecules, which effectively illuminate the protein cages. By introducing antibody molecules to the protein cages, biomarkers are captured through specific recognition, enabling efficient biomarker detection. To capture the fluorescence signals, we created LightCapter. This device incorporates an excitation light source that stimulates the green fluorescent protein (eGFP) assembled on the protein cages, resulting in fluorescence emission and signal amplification. The fluorescence signals can be captured using a mobile phone camera and analyzed with a dedicated program, providing preliminary results. As a result, LightCapter not only offers a convenient and straightforward method for detecting disease-associated biomarkers through fluorescence chromatography but also enables regular health monitoring, thereby providing valuable insights for treatment and prevention efforts.

Light Source

To ensure the portability and user-friendliness of the biosensors, we have designed a straightforward optical structure that minimizes user intervention. In well-lit environments, we utilize LEDs with specific wavelengths for illumination, providing the necessary level of brightness and fluorescence excitation [2]. In order to stimulate the fluorescence emission of eGFP, we have incorporated a specialized excitation light source. Since eGFP responds to an excitation wavelength of approximately 488 nm, we have integrated a 488 nm excitation light (laser diode module from the reputable manufacturer gxl) into the device for fluorescence excitation. To address the issue of excessive background blue light resulting from the higher power of the excitation light, we have implemented a filter (CONTAX D25/M25mm 30nmOD525nm) within the device to mitigate this effect. This addition significantly improves the overall performance of the device.

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Fig. 2. Light path.

We emit blue excitation light around 488nm using a laser. At this point, Mi3 and eGFP are exposed to the light. The green light emitted by eGFP passes through a narrow bandpass filter and is received by the phone's camera. At the same time, most of the excitation blue light is blocked. This allows the camera to capture a fluorescent image.

Glass/Paper Strips

Immunoassay paper strip detection, recognized as a highly efficient method for real-time Point-of-Care Testing (POCT) in diagnostics, is well-established. Our strategy for enhancement involves utilizing a combination of protein cages and fluorescent proteins to replace colloidal gold, with the goal of signal amplification and quantification. In practice, due to time constraints, we've established a model detection system using glass slides to assess the detection capabilities of LightCapter.

Device Overview

The hardware design was created using FreeCAD, enabling its production through a 3D printer after several rounds of design and refinement. By arranging the modules below, you can gain a comprehensive understanding of the overall structure, which encompasses the smartphone camera placement area, 488 nm excitation light, 525 nm optical filter, excitation light adapter power cord, and smartphone support area. Once the printing and assembly process is complete, these components seamlessly come together to form a compact and portable device with approximate dimensions of 100mm x 160mm x 150mm.

Usage Guide:

  • Left click + drag: Rotate model
  • Mouse wheel: Zoom in/out
  • Right click + drag: Pan model
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Fig. 3. LightCapter 1.0.

We aim for our device to be eco-friendly, safe, and user-friendly. Initially, our concept involved employing a white LED for excitation light and utilizing a dichroic mirror to reflect light within a precise wavelength range to illuminate eGFP. Following that, a filter positioned above would handle light filtration, and we designed a smartphone slot for easy insertion, enabling effortless image capture.

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Fig. 4. LightCapter 1.1.

In addition to the dichroic mirror, we also explored the possibility of incorporating a pair of optical filters for the independent filtration of excitation and emission light. This approach would have allowed us to make spatial adjustments in the design. However, after 3D printing and conducting tests, we observed a significant reduction in light intensity from the white LED once it passed through the optical filters, resulting in subpar excitation performance. We suspect that this decline in performance may have been due to the inability to effectively focus the white light. Additionally, we enlisted other team members to use the device and sought input from our supervising teachers. As a result, we decided to initiate a new round of construction based on the feedback received.

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Fig. 5. LightCapter 2.0.

To overcome the challenges related to light convergence and collection, we revamped the overall structure of the device. In contrast to LightCapter 1.1, we endeavored to integrate two sets of optical lenses in LightCapter2.0 to modify the light path. One set horizontally adjusted the excitation light, converging it for optimal illumination, while the other set fine-tuned the emitted light before reaching the smartphone camera. Exploring enhanced detection capabilities, we contemplated the inclusion of a biological microscope to magnify the observed samples. To steer clear of metal screws, we predominantly employed a slot-based installation method for securing the components.

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Fig. 6. LightCapter 2.1.

After fine-tuning the lens focal length, carefully selecting the illumination area, and optimizing the component insertion channels, we have refined the LightCapter 2.1. In contrast to LightCapter 2.0, this iteration boasts a sleeker profile and a more stable imaging region. The upward adjustment of the overall optical path also eliminates redundant space below. However, during testing, a significant challenge arose: how to manage focal adjustments when attaching a biological microscope? Introducing additional focusing parameters could pose substantial hurdles in terms of both hardware design and user experience. We sought input from teachers and colleagues who conducted LightCapter trials, and they unanimously expressed operational difficulties, highlighting the excessive complexity in the design that not only failed to enhance user experience but also introduced unnecessary troubles.

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Fig. 7. LightCapter 3.0.

After extensive deliberation, we decided to remove the microscope and simplify the device by implementing a more straightforward optical path. Recognizing that the initial concept suffered from low excitation light intensity, caused by a combination of a white LED and a filter, resulting in faint protein fluorescence during illumination and uniformity problems in smartphone image analysis, we chose to replace it with a blue LED emitting at around 488 nm for excitation. This change substantially reduced the structural complexity of the overall design and simplified user interactions.

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Fig. 9. LightCapter 3.2.

To ensure optimal photography results, it is crucial to have controlled light exclusion. Recognizing this need, we have addressed the gaps in the device's structure outside the sample loading area, focusing on maximizing the effectiveness of light-blocking. Additionally, we have designed a square shooting zone above the device, specifically tailored to accommodate the dimensions of the smartphone camera. This design feature allows for precise control over the camera's capture area during photography.

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Fig. 3. LightCapter 1.0.

Capturing images with a smartphone can be inherently unstable, posing challenges in maintaining consistent framing of the captured scenes, which in turn significantly affects result analysis. To address this issue, we have implemented a smartphone support structure and optimized the camera restraint component. In the latest version, LightCapter 3.1, we have elevated the restraint component, creating a light propagation channel. This innovative design allows for secure placement of the smartphone on the support structure, ensuring stable capture of the same area throughout the imaging process.

Device Budget

Component Quantity Cost per unit(RMB) Cost(RMB) Cost(USD)
GXL 488nm 60mW laser 1 341 341 46.703
D25/M25(30nm OD525) 1 135 135 18.49
TC-YJ-004/4006 goggles 1 48 48 6.57
谊和(YIHERO)MF-1(3D打印耗材) 1 65 65 9.0921

Measurement

We assessed the sensitivity of LightCapter by selecting different concentrations of eGFP as the source of our detection signal. Initially, samples were loaded into the detection chamber, and upon excitation with 488nm light, photos were taken using a smartphone's camera. We then used ImageJ to analyze the captured images, deriving grayscale values as indicators of eGFP detection signal intensity. A graph was plotted with eGFP concentration on the x-axis and grayscale values on the y-axis, showing a positive correlation between eGFP concentration and signal intensity.

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Fig. 10. Relationship diagram about grayscale value and concentration of eGFP

Based on the detection sensitivity of eGFP (approximately 10-9 10-5 mol/L) and the optimal molecular assembly ratio obtained from wet experiments, under conditions of eGFP to SA at 5:1, the concentration of Mi3-eGFP-SA binding antibodies may reach a level of 10-9 mol/L. Preliminary experimental results suggest that this method can be used for clinical pathogen detection. However, from the graph (figure 10), it can be observed that the linear fit between eGFP concentration and signal intensity is not ideal. We suspect this discrepancy is related to the excessive strength of the 488nm excitation light used. During image capture, in extensive areas, due to light saturation, stronger light signals could not be recognized by ImageJ, resulting in some degree of distortion in the analysis results. We plan to make two improvements: 1. Adding an optical lens in front of the blue laser to disperse light, increase the illuminated area, and reduce exposure intensity; 2. Adjusting the filtering process by using narrower bandwidth filters or stacking multiple filters to reduce the blue background, making analysis easier. In the future, we also hope to design user-friendly smartphone software for direct analysis of captured fluorescent images and output of conclusions.

Demonstration


LightCapter is a user-friendly, affordable and home-use fluorescence detection device. We hope that LightCapter can become a simple and easy-to-use alternative to measure the progression of cardiovascular disease and prevent sudden heart failure, filling the gap between home and heart health. Blank areas for early detection and monitoring of vascular diseases. To demonstrate how our engineered system works, we have created a video explaining how LightCapter works and its operational process.

Reference

  1. Wang, B., Li, Y., Zhou, M. et al. Smartphone-based platforms implementing microfluidic detection with image-based artificial intelligence. Nat Commun 14, 1341 (2023). https://doi.org/10.1038/s41467-023-36017-x
  2. Smartphone-Based Droplet Digital LAMP Device with Rapid Nucleic Acid Isolation for Highly Sensitive Point-of-Care Detection;Fei Hu, Juan Li, Zengming Zhang, Ming Li, Shuhao Zhao, Zhipeng Li, and Niancai Peng;Analytical Chemistry 2020 92 (2), 2258-2265;DOI: 10.1021/acs.analchem.9b04967